The Qualmark OVS4.0 (OVS-4) is a combined HASS/HALT system that identifies design and manufacturing flaws in electronic products through extreme thermal cycling and vibration stress. Operating from −100°C to +200°C (extendable to +250°C), the chamber delivers thermal ramp rates up to 60°C per minute. Its patented Omni-Axial™ six-degree-of-freedom repetitive-shock vibration technology operates across 2 Hz to 5 kHz with typical acceleration of 5–75 gRMS on the bare table, exceeding 100 gRMS on special order. The 48″ × 48″ vibration table supports 600 lbs load capacity with optional higher ratings. Electric heating with LN2 vacuum-jacketed cooling ensures tight temperature control. The Qualmark Integrated Control System runs OVS Manager Software v. 2.20 on Windows with Labview-based operation and PLC controls. Four independent programmable channels manage temperature and humidity with redundant Honeywell and Omega controllers, High/Low alarms, and key-lock security. Stainless steel insulated cabinet with protective mesh and dust filtration. Requires 480 V, 3 Phase, 60 Hz, 150 A (multiple voltage/frequency options available).
Technical Specifications
• Temperature Range: −100°C to +200°C; high-temperature option extends to +250°C
• Thermal Ramp Rate: Up to 60°C/min; 70–100°C/min average
• Vibration Frequency: 2 Hz to 5 kHz
• Vibration Acceleration: 5–75 gRMS typical; >100 gRMS on special order
• Vibration Table: 48″ × 48″ (1220 × 1220 mm); 600 lbs (272 kg) capacity
• Workspace (Lower/Upper): 53.8″w × 54″d × 53.6″h / 53.8″w × 54″d × 34.6″h
• Outer Dimensions: 69.2″w × 78.8″d × 103.9–108.4″h
• Power: 480 V, 3 Phase, 60 Hz, 150 A (380–480 V, 50/60 Hz options available)
• Cooling: Electric heating / LN2 vacuum-jacketed injection
• Control: Honeywell UDC-2005, Omega 6132 Series redundant controllers
• Safety: UL, CSA, VDE compliant; current leakage protection
– Key Features
• Omni-Axial™ six-degree-of-freedom repetitive-shock vibration technology
• Lubricant-free, valveless pneumatic hammer/table design
• Power Spectral Density management
• Four independent programmable temperature/humidity channels
• Integrated Qualmark OVS Manager Software v. 2.20
• High/Low alarm deviations with key-lock authorization control
– Typical Applications
• Aerospace, electronic, and medical device qualification
• Electrical and mechanical component screening
• Circuit board and assembly stress testing
• Large product evaluation
• Plastic and polymer material assessment
– Compatibility & Integration
The OVS4.0 operates on Windows platforms with Labview-based control architecture and PLC functionality on select configurations. Stainless steel construction suits laboratory and production environments.
