The Amada Miyachi / Unitek Miyachi Dual Pulse 125 is a stored energy, capacitor discharge power supply engineered for high-precision resistance welding in medical devices, electronics, and critical industrial applications. Microprocessor control delivers digital precision with selectable energy output up to 125 Watt-seconds (Ws) and dual pulse capability to improve weld quality on plated materials, eliminate splash, and enhance consistency on small wire assemblies.
Technical Specifications
• Energy Output: Selectable up to 125 Ws with display resolution from 0.1% to 0.5% depending on selected energy level
• Energy Display Accuracy: 0.5%
• Line Voltage Regulation: ±0.25% capacitor bank voltage maintenance across ±13% line voltage deviation from nominal
• Turndown Circuit: Resistive discharge across capacitor bank with 0.6% full-scale deadband
• Output Pulse Characteristics: Rise time measured zero to peak amplitude; pulse width measured between 10% amplitude points across 0.001 Ω non-inductive load
– Key Features
• Dual Pulse Technology: Two-stage weld sequence—first pulse seats electrodes and removes surface contamination at lower energy; second pulse joins base metals at three to four times first pulse energy
• Weld Schedule Storage: Up to 128 programmable weld schedules with protection on 7 schedules against unauthorized changes; one schedule designated as scratch-pad
• Charging Circuit: Silicon controlled rectifiers in patented configuration for high reliability and precise charging intervals; proprietary charging unit improves pulse rise times and repetition rates
• Microprocessor Control: Digital precision control for consistent performance
• Repetition Rate & Hit Rate: Rep Rate defined as average welds per minute based on thermal component ratings with up to 20-minute averaging period; Hit Rate specifies maximum consecutive weld speed on non-continuous basis
– Typical Applications
Medical device assembly, electronics manufacturing, precision interconnect welding, plated material joining, and small-gauge wire applications requiring repeatable, high-quality results.
